Menu Close

1-708-345-8600

PARTS MANUFACTURING

Power Plant Services has extensive, proven parts manufacturing capabilities for the Power Generation industry as well as Pulp & Paper, Refineries and Steel Mill industries.

​PPS employees have a wide scope of knowledge in power generation parts manufacturing and are continually developing expertise in different industries, including wind turbines.

  • Over 200 years combined experience in field manufacturing
  • Over 150 years combined experience in performing repairs to major power generation equipment
  • Over 100 years of combined experience in power plant component engineering

Our broad range of knowledge has allowed PPS to achieve a reputation for producing quality parts and repairs at very competitive prices.

  • Excess of 10,000 parts per year
  • Performed repairs on major turbine components for more than 40 utility plants
  • Extensive knowledge and experience manufacturing and repairing components for significant OEM’s
  • 75,000 sq. ft. facility operates 24 hours per day, 7 days per week
  • Achieved and maintains ISO 9001 certification
  • Certified minority owned business

FIELD SERVICES

For jobs that require extensive field services during a planned or forced outage, our team of certified field machinists will arrive on-site with the tooling, machinery, safety measurements, and
repair experience needed to complete the scope of work.

PPS takes extensive care of our machinery and tooling as we understand the importance of organization and cleanliness on the job-site.  We will review and examine tooling required to complete the scope of work, as well as keep duplicates of all tooling sets to assure there is no tooling delay.

We continue to expand our on-site capabilities to ensure a smooth transition from outage to power production without the need to ship any components to our repair shops.

We are continuously expanding equipment which currently includes but is not limited to:Fully Equipped Portable Machine Shop

  • Large Turning Devices
  • Portable Low Speed Balancing Machine
  • Boring Bars From 2 ¼” to 12” in Diameter
  • Portable Vertical Turning Lathe
  • Portable Horizontal Mills Up to 24” Long
  • Portable Horizontal Boring Machine
  • Automatic Bore Welder
  • Flange Facing Machines
  • Hydraulic Power Pack Units
  • Small, Medium & Large Knee Mills

PS Field Equipment includes:

  • Portable Machine Shop
    • 20′ Container
    • Surface Grinder
    • Engine Lathe
    • Milling Machine
    • Drill Press
    • Punch Press
  • Portable Lathe
  • Portable Balance Machine
  • Tool Trailers

Field Service Machining capabilities includes but is not limited to:

  • FSM Turbine Parts Manufacturing
  • Comprehensive Field Machining Services
  • Steel Mill Applications
  • Gearbox Solutions
  • Steam Path Repair
  • Shaft and Journal Machining

Field Service capabilities include:

  • Steam Turbines
    • Balance of Plant
    • Generators
    • Induction Bolt Heating
    • Major Overhauls
    • Minor Overhauls
    • Auxiliary Equipment
    • Boiler Feed Pump
    • Seals & Packing
    • Turbine Retrofits
    • Valves
    • Alignment

 

  • Gas Turbines
    • Balance of Plant
    • Major Overhauls
    • Generator (major, minor, robotic)
    • Combustion Inspections
    • Blade Tip Grinding
    • Bore Scope Inspections
    • Hot Gas Path Inspections
    • RO Change Outs
    • Frame 5,6,7,7FA, V84, W251, (A,B,C,D), W501FD, ABB Turbines

SHOP REPAIRS

Power Plant Services has the capabilities to complete shop repairs for steam and gas turbines. Our capabilities include, but are not limited to:
  • Blade / Bucket Installation
  • Rotor Welding
  • Casing Repair
  • Valve Overhaul / Repair
  • Seals
  • Turning Gears
  • Auxiliary Equipment

PPS has repair facilities in Oswego, IL and Ball Ground, GA. We are also capable of performing field machining work on-site when parts are too large to transport to our facilities.

ENGINEERING SERVICES

REVERSE ENGINEERING

Reverse Engineering applies the newest technology, like 3D laser scanners, to capture data from sample points. If the sample is used extensively, it can be re-engineered to the original designs intent.  Our engineering team subsequently establishes new production drawings for our state-of-the-art manufacturing facility.

Our highly skilled Reverse Engineering and Quality Control team works together to bring our customer the most efficient part, that is best suited for the application.

Capabilities

  • State-of-The-Art Equipment
  • International Coverage
  • Upgrades & Re-rates
  • On & Off-site Measurements
  • Engineering Analysis
  • In Depth Experience

Equipment

  • ATOS Triple Scan (Blue Light Scanner)
  • FARO Arm Quantum S (White Light Scanner)
  • Coordinate Measuring Machine
  • Hardness Tester
  • Niton Material Analyzer
  • Various Hand Tools
Call Now ButtonCall PPS